Automatic Drinking Water 3-5 Gallon Filling Machine

The filling line specially for 3-5 gallons barreled drinking water, with type QGF-100, QGF-240, QGF-300, QGF450, QGF-600, QGF-600, QGF-900, QGF-1200. It integrateds bottle washing, filling and capping into one unit, in order to achieve the purpose of washing and sterilizing. The washing machine uses multi-washing liquid spray and thimerosal spray, the thimerosal can be used circularly. The capping machine can be cap barrel automatically.

Products Details

Machine Description

The line equips with water spraying device in order to ensure those caps sterile and clean, it also can automatically carry out barrel, washing,sterilizing, filling,capping, counting and products discharging, with complete function, modern design and high degree of automation. It is a new kind of barreled water auto producing line, which integrates mechanism, electricity and pneumatics technologies together. The 5-gallon water production line consists of empty bottle transfer, inner bottle brushing, automatic cap removal, outer bottle brushing, rinsing, filling and capping, light inspection machine, necking machine, bagging, full bottle transfer, and palletizing machine to achieve fully automatic and intelligent production. The whole process is strictly controlled to ensure full compliance with the customer's local standards and the regulations set by their health department. Secondary contamination is strictly controlled during the filling process, which makes it an ultra-clean line. This is one of the most ideal, recognized, and reliable automatic gallon water production lines for companies and plants. The line is mainly used to fill 3 and 5 gallons of pure or mineral water.

Main Features

Machine Technical Parameters

1. The whole process is controlled by a computer or PLC with a high degree of automation.

2. Optional Internet-ready smart plant management software collects, transmits, stores, counts and analyzes real-time data, making remote control and digital production management easy.

3. Optimized technology reduces operating costs by reducing the consumption of water, electricity, and chemical materials.

4. The entire line is designed to fully comply with food safety quality regulations, avoiding dead spots, dead ends, static liquids, threaded joints, etc.

5. Extensive use of adapters, manholes, valves, etc. ensures the safety and easy maintenance.

6. The combination of proven technology and constant innovation ensures stability and reliability.

Technical parameter :3 -5gallon water filling machine
Model QGF-100 QGF-300 QGF-450 QGF-600 QGF-900 QGF-1200
Capacity (for 5 gallon) 60-100bph 300bph 450bph 600bph 900bph 1200bph
Suitable bottle shapes

PET circular or square

Bottle volume 

3 & 5 Gallon

Compressor air


Air consumption

0.37 m3/min

Rinsing pressure

>0.06Mpa <0.2Mpa


3 gallon water filling machine

Total power (KW) 1.5kw 3.8kw 4.5kw 5.2kw 6.2kw 7.8kw
Overall dimensions 2.3*1.9m 2.5*1.9m 2.8*2.15m 3.1*2.5m 3.8*2.8m 4.5*3.3m
   Height  1.8m 2m 2.2m 2.3m 2.5m 2.6m
Weight(kg) 800kg 1500kg 2000kg 2500kg 2800kg 3500kg

3-5 Gallon Bottle Filling Line Flow Chart

Name: De-capping machine Automatic de-capper is the professional equipment for 5 gallon water filling line, especially the filling line that use recycle barrel. It enhances work efficiency remarkably, reduce secondary pollution from manual de-capping greatly and lower labor intensity. The machine is made of stainless steel which is corrosion resistant and easy cleaning. The pneumatic parts are from the famous brand AIRTAC.Name: External barrel brushing machine Full Automatic out side Brushing Machine is affiliated production facility for three & five gallons barrel packing production line. For 5 gallons barrel opening and the body of barrel can be brushed. It is especially suitable for producing mineral water, it can effectively eliminate sediment and alga caused by mineral. This machine brushes the bottom, outside surface and inside surface of the barrel, so washing and cleaning effect can be obviously increased. It can greatly reduce second pollution caused by manual brushing and can reduce works labor stress.Name: Bottle feeding machine The device employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad. It is not only with the advanced technology, high automatization, easy operation and reliable performances as the genuine device from abroad, but also features with small size, small weight and beautiful appearance, anti-corrodibility.Name: Full automatic washing-filling-capping Automatic machine stop for power leakage, short circuit, low air pressure and water leakage. Bottle flush thoroughly. Precise filling avoid spill and wastage. High quality of stainless steel used. Easy operation and maintenance. Operational function including counter, external washing, user-friendly screen, water heating.Name:Cap Shrink sleeve  labeling Machine This cap shrink sleeve labeling machine is used to sleeve the plastic label on the 3& 5 gallon caps. It adopted good quality imported stainless steel, simply operation and working smoothly.Name :Automatic barrel bagging machine Automatic film feeding, feed, bag, sealing once completed, save manpower, improve efficiency, and realize unmanned operation docking production line. Teflon anti-stick coating alloy thermostatic sealing knife, sealing temperature is extremely sensitive and accurate, it can be arbitrarily set, sealing wire is not easy to crack, no edges, sealing more beautiful.Name: Palletizer for 3-5 gallon bottle This machine is auxiliary machine for the final step packaging in 3-5 gallong water production line ,It reduces labor costs.

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